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Project #MR1H12 - Accu-Form System |
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Posted 12-10-2012 |
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Update! Following
items finished on Saturday/Sunday
- Corrected Estop wiring and tested
- Programmed and tested chain break sensor
- Fixed small oven wiring so blower now starts with the
heat on switch
- Tested all drive faults to ensure they are working
- Finished engineering details and sent information to
Colmet and project team
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Posted 11-21-2012 |
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Update! Progress Report
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Adjusted baffles, two green was adjust to yellow in the oven exit
according with the PDF louvers that was send yesterday.
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Run 5 tests, but one failed because the DataPaq battery was
not charged.
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Demin will be sending out the charts.
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Posted 11-16-2012 |
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Update! Progress Report
1)
Installed guards for resistance packages New Oven 1, Main
Oven, and New Oven 2.
2)
Replaced plastic conduit for the Chiller pump as
requested by the customer.
3)
The local DataPaq representative came to the plant and
reviewed the equipment. The
start button was damaged. He changed the settings.
4)
Moved the control switch for the chiller to the main
conveyor control panel as requested by the customer.
5)
Ran the DataPaq and reviewed the graph. Made appropriate
changes to the louver settings to adjust air flow in the main
oven.
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Posted 11-15-2012 |
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Update!
Progress Report
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Built guards for all resistance packages, New Oven 1, Main
Oven Tunnel & New Oven 2.
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Installed a rubber gasket for the spray system and adjusted
the direction of the spray.
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Ran test forming plastic hoses with different temperatures.
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Part Number DG93-9D289-J_PIA104_ERL054
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Operation Conditions:
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Test 1 New Oven 1 Set Point 350, Tem 323 Blower 32 /
Main Oven Set Point 350, Temp 344, Blower 32 / New Oven
2 Set Point 245, Temp 230, Blower 32. Results Improved
but it did not successfully run 8 pieces.
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Test 2 New Oven 1 Set Point 380, Tem 370 Blower 35 /
Main Oven Set Point 380, Temp 378, Blower 30 / New Oven
2 Set Point 380, Temp 300, Blower 30. Results Improved
and 8 parts were successful.
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Test 3 New Oven 1 Set Point 380, Tem 370 Blower 35 /
Main Oven Set Point 380, Temp 375, Blower 30 / New Oven
2 Set Point 380, Temp 315, Blower 30. Results Improved
and 8 parts were successful.
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Test 2 New Oven 1 Set Point 380, Tem 380 Blower 35 /
Main Oven Set Point 380, Temp 376, Blower 30 / New Oven
2 Set Point 380, Temp 306, Blower 30. Results Improved
and 8 parts were successful.
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DataPaq and will be here tomorrow for evaluate the
equipment.
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Posted 11-14-2012 |
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Update!
Progress Report
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Installation of the RIO
System, ran hose & prepared electrical connections. The
customer will make the final decision to install or not.
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Adjusted the Air curtain
louvers at both ends.
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Powered the 3 ovens and
adjusted the blowers speed.
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Ran the DataPaq 3 times.
The DataPaq did not record data. Working with tech support
to correct the problem.
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Ran one rack with plastic
hoses.
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The system ran all day
without any leaks or faults. We need the data from DataPaq
to make the final adjustments.
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Readings of the inside of
the oven were taken with an infrared gun:
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Entry Oven 119-125
Degree Celsius
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Oven Middle 128-136
Degree Celsius
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Exit Oven 50-60
Degree Celsius
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Posted 11-13-2012 |
Update!
Progress Report
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Wire 3 of the E-Stops
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Wire the LS for chain presence
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Relocate & wire the thermocouples,
weld new nuts to attach the thermocouples
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Adjust the baffler according to the
drawing
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Posted 11-08-2012 |
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Update!

Martin Rea Item Action List-11-8-12.pdf |
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Posted 11-05-2012 |
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Update!
Installation Schedule
 
The system is installed and power of each device is on. The
cooling cell was still experiencing leaks so it was resealed
today and will require cure time before testing again. The new
45kw heater upgrade to the original oven is installed and
working. The conveyor system, drying cell and the chiller are
installed, wired, and ready to run. We are working to test and
debug the new oven modules. |
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Click the link to view the full file |
Martin Rea - Phase II - Installation Schedule Rev2-11-5-12.pdf |
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Posted 11-02-2012 |
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Update! |
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Click the link to view the full file |
Martin Rea - Phase II - Installation Schedule Rev2-11-2-12.pdf |
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Posted 10-30-2012 |
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Update! |
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Click the link to view the full file |
Martin Rea - Phase II - Installation Schedule Rev2-11-01-12 |
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Posted 10-30-2012 |
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Update! |
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Click the link to view the full file |
Martin Rea - Phase II - Installation Schedule Rev2-10-30-12 |
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Posted 10-23-2012 |
Update!
We are working with Jerry Zhao of SSOE
to have the same contractor that installed the original
equipment. This will help to move the project forward
quickly. I have contact Jerry to inform him of the equipment
arriving on Friday and asked him to be ready to have it
unloaded. The installation schedule for the modifications to
the Nylon Hose Forming Oven System are below.
This modification will require us to
relocate the entire system and install new components. The
current oven heater box will need to be modified to add the
new 45kw heater and air baffling. The R.O. system and the
remote monitoring system will also be installed.
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Click Thumbnail to view larger image. |

MR1H12- Old Layout

MR1H12- New Layout

Phase II Installation Schedule
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Posted 10-16-2012 |
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Update! Progress Report:
- Chiller pump has been wired.
- Chiller has been cabled (the connection in the junction
box has been done by Martinrea).
- Chiller and the chiller pump are working well.
pending issues:
- Some labels should be marked in the junction box and
chiller controller panel, e.g. chiller cable in the junction
box, PLC control wire connection, etc.
- There is still water leaking in the cooling cell after
some sealing works have been applied on Tuesday. Demin Wan
granted to re-solve this issue next with the stage II work
(when lifting up the cooling cell to find exacting water
leaking spots).
- Thermal process barrier plate will be improved with
another solution which has been agreed by Demin Wan (use two
fixtures to be installed on the top of oven, the two channel
holding the conduit). Demin also stated that if on next
stage, the cover plate is not necessary, he thinks there is
no sense to install the plates anymore and he does not care
about whatever it is now.
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Posted 10-16-2012 |
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Update! Jerry Zhao is
working to solve several punch list items:
- Investigate and Repair Water Leak
- New methodology to attach thermal process barrier
plate system, working with outside contractors to
fabricate (only to run in TEMPORARY mode until booster
system arrives)
- Clear operating instructions and process set points,
published, working on in-house
- Working with Demin Wan to determine best way to connect
power to chiller motor
- Working with Demin Wan to begin datapaq test trials
Update on progress as of Close of Business Tuesday October
16th from Jerry Zhao, SSOE Project Manager representing
POTTER:
Water leakage in the cooling cell
Working with Deming Wan two leaking spots were discovered
after 10 minutes of spray pump running. We did not know
where exactly they are, so we thoroughly removed 80% of
sealant in chiller module and re-applied the another brand
watertight sealant. We are not 100% sure to have already
solved this issue because all we know that the cooling cell
is not lifted up, so nobody could find the accurate leaking
spots; after 24hrs-48hrs the sealant aging, the plant can
trial again.
Coverage of oven endings
We acquired construction material two steel sheets (could
not find the stainless steel sheet) and fix one of them to
be on the open ending with three nails (around 7mm long) and
the other one is sustained with timbers. (refer to the
photos to be uploaded on website today), this was achieved
by the efforts of Jerry Zhao working with Demin Wan
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Finished profile of steel plate

Timbers sustained for steel plate

Finished profile of steel plate for open ending of oven

Finished profile of steel plate for open ending of oven |
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Posted 10-12-2012 |
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Update! Preparing ovens
for shipping to Martinrea China. |
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Posted 10-10-2012 |
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Update! |
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Posted 10-05-2012 |
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Update! |
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Posted 10-04-2012 |
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Update! Progress Report:
- Waiting for Martinrea people and start the training
course
- Training curse starts at 14:00 PM and finish 17:00
because the people finish the shift, people name in the
training course, theory & practice
a. Ma Jian Tang
b. Gu Yi
c. Pan Jin
d. Gu Hong Feng
e. Xu Haina
f. Zheng Jin Yong
- John Buttrey, mention when the plates show up, make the
trials and start the production
- I need the new layout with a ROI system location with
all pipes connections
- Martinrea (John Buttrey) wants to use our container from
the cooling cell for connect the chiller water to a welding
machines, I need a layout to connect pipe ( water return )
to the container
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Posted 10-03-2012 |
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Update! Progress Report:
- Installed the
last Panduit cover for main control panel
- Checked tie
bolts for conveyor support hooks, pipes supports, posts
supports
- Ordered the
spare parts, like bolts, nuts, washers, yellow hose, etc.
- Reviewed
layout
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Posted 10-02-2012 |
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Update! Progress Report:
- Installed additional conduit brackets
- Installed panduit cover inside of the main control
cabinet
- Need thermocouple head for the oven
- The Fedex shipment did not show up at the plant
- Installed the drawing holder inside of main control
cabinet
- Need a cover ( 22 mm) for the main control cabinet
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Posted 10-01-2012 |
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Update! Progress Report:
- Checked pipes connection
- Wired the Chiller
- New layout with control cabinet location for the new
ovens are needed
- Missing wall plug for Chiller pump
- Relocated the electric conduit pipes
- Main panel, combing electrical wires
- Oven panel, combing electrical wires
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Posted 09-28-2012 |
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Update! Progress Report:
- Power on Main Control Cabinet
- Checked voltages AC & DC
- Started the conveyor motor
- Checked & adjusted conveyor motor rotation
- Checked conveyor lubrication system
- Set conveyor lubrication system to drop one every 4
hooks
- Started spray pump
- Checked & adjusted spray pump rotation
- Started blower 1
- Checked & adjusted rotation blower 1
- Started the blower 2
- Checked & adjusted rotation blower 2
- Ran the complete conveyor system with lubrication
- Cut the sheet metal for the front & back of the oven
during the heat up process
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Posted 09-27-2012 |
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Update! The two booster
ovens are in |
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Booster ovens |
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Update! Progress Report:
- Checked Inputs & Outputs from the Main Control Cabinet
- Checked the Silicon cure condition inside of Drying Cell &
Cooling Cell
- Checked Thermocouple J connection at resistance package
- Checked wire diagrams at Main Control Cabinet
- Demin Wan ask about the voltage, we need 3 Phases plus
ground, 380 Volts, 50 Hz. hey already have this voltage but
are not sure about the voltage condition
- Installed ANDON System & Wiring the Main Control Cabinet
- Martinrea Plant Adjusted the voltage to 390 Volts 50 Hz,
14:00 PM today
- Start to check Electric Power the following readings
were obtain:
Oven Control Cabinet
a. A-B = 390 Volts
b. A-C = 393 Volts
c. B-C = 393 Volts
Main Control Cabinet
a. A-B = 389 Volts
b. A-C = 393 Volts
c. B-C = 393 Volts
- Power On the Oven Control Cabinet
a. Power On Exhaust Blower
b. Check rotation for Exhaust Blower
c. Power On Main Blower
d. Check Rotation for a Main Blower Motor
e. Power On one by one SCR1, SCR2, SCR3, SCR4, SCR5 & SCR6,
check outputs voltages 380 Volts by Phase
f. The Pressures Switch API & APL has no contact between
line 5 & line 6, a jumper will be used to test then we need
adjust the pressure.
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Posted 09-26-2012 |
Update!
- Resistance Package Terminal was fixed
- Prepared the steel sheet to cover front and end of the oven
during the process for heat up
- I spoke with John Buttrey from Martinrea and explained
my voltage concerns. John informed
me that they have the same problems around the world, and
then he told me that it is NOT an
issue.
- Adjusted conveyor hooks 90 degrees
- Wired the conveyor motor
- Wired the temperature switch for blower 1 & blower 2
- Cleaned the inside of Cooling Cell, Drying Cell & Main
Oven tunnel
- Applied new silicon to Cooling Cell, Drying Cell (cure
time of 12-14 hours)
- Fixed the cable connector for Blower 1 & Blower 2
- Wired the Spray Pump
- The Plant Maintenance informed us that they can provide
400 Volts with some variation up / down, 3phases 50 Hz, the
name of Maintenance guy is Gu Hong Feng
- Checked electric motors wiring to ground
- Construction riggers from Martinrea asked for the
details to install the cement base for the Chiller outside
of the building (Martinrea will provide all the needed
material for installation
later when we install the new oven)
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Left to do:
- Clean inside of Cooling Cell Pit, Drying Cell & Main
Oven Tunnel
Review Seal in Cooling Cell
- Apply new Silicone
- Adjust the hooks 90 Degrees with floor reference
- Fix the Resistance package
- Check shortcuts Ground with Ground meter
- Tension the Conveyor Chain
- Check Conduit layouts
- Finish wiring Oven Control Cabinet
- Finish wiring Main Control Cabinet
- Check wiring versus ground
- Confirm Plant power is good
- Check power to ground
- Power on and check power circuits
- Test motor rotation
- Test system
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Finished:
- Floor Layout with the new dimension
- Unpacked the machines
- Set Oven tunnel in Position
- Set Cooling Cell in Position
- Set Drying Cell in Position
- Set Chiller in Position
- Leveled main oven tunnel, continue to anchor to the floor
- Attached Cooling cell & Drying cell
- Leveled Cooling Cell & Drying Cell together
- Set Blower 1 & Blower 2 in position
- Assembled Pipes for Blower 1 & Blower 2
- Set the wiring for Blower 1 & Blower 2 in position
- Cleaned inside of Cooling Cell & Drying Cell, prepare for
apply spray rubber
- Set the small pipes for the conveyor in position of
original design to prepare for assembly.
- The floor layout for the conveyor, is the same for both
conditions old & new design, just changed the post locations
- Marked the floor for the spray pump base & chiller pump
- Set the conveyor post with the new design location in
preparation for installation
- The location for the Spray Pump & Chiller Pump layout is
on the floor
- Installed floor anchors for main oven tunnel
- Set the resistance package in position
- Set the floor layout to original design
- Set Cooling Cell & Drying Cell in position according to
the original layout
- Leveled the Cooling Cell & Drying Cell
- Set Spray Pump & Chiller Pump in position
- Anchored Spray Pump & Chiller Pump
- Set & Anchor Control Cabinet for Conveyor, Blowers &
Spray Pump
- Wired Spray Pump control box (missing connect from the
main panel)
- Wired Blower 1 & Blower 2 (missing wire)
- Install electric power supply from the plant
- Conveyor post on place
- Anchored Post A, B, C, D, E, F, G & H
- Adjusted the floor level
- Wired the Resistance package 45 KW & 90 KW
- Wired the Oven blower
- Mounted Conveyor Motor and Transmission
- Mounted the conveyor pipes
- Adjusted conveyor pipes for arc dimensions inside of the
cooling cell
- Anchored the conveyor post at entry of main oven tunnel
- Adjusted the conveyor curve at the entry of the main
oven tunnel
- Assembled conveyor chain
- Adjusted the conveyor transmission
- Set Conveyor hooks
- Cleaned installation area
- Set the conduits for wiring the conveyor motor, conveyor
lubrication, oven ground, LS for
chain over travel, and spray pump
- Wired the following Items:
a. Spray Pump
b. Conveyor Motor
c. Chain Over travel LS
d. Lubrication Conveyor System
e. Chiller Pump
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Posted 09-25-2012 |
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Update! Progress Report:
- Adjusted conveyor pipes for arc dimensions inside of the
cooling cell
- Anchored the conveyor post at entry of main oven tunnel
- Adjusted the conveyor curve at the entry of the main oven
tunnel
- Assembled conveyor chain
- Adjusted the conveyor transmission
- Set Conveyor hooks
- Cleaned installation area
- Set the conduits for wiring the conveyor motor, conveyor
lubrication, oven ground, LS for chain over travel, and
spray pump
- Wired the following Items:
- Spray Pump
- Conveyor Motor
- Chain Over travel LS
- Lubrication Conveyor System
- Chiller Pump
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Posted 09-24-2012 |
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Update! Due to the
production needs of Martinrea we will be installing the system
as it was in Toledo. We need to have the system up and running
by the end of the month. This needs to done so the customer can
make production parts they need.
We will be setting the system up to run a batch type process.
The ends of the oven will need to be closed off and the oven
brought up to temp. The operator will load the parts on the
conveyor, open the inlet side of the oven, and then run them
into the oven and stop them when it is full. Then the inlet end
of the oven will need to be closed off. This will allow the oven
to reach and maintain temperature for the required amount of
time to make a good part. Then the outlet end of the oven
will need to be opened and the parts ran out through the cooling
and drying stations. Then close off the outlet end of the oven
to maintain temperature. This will allow to us to run at
practically production rates.
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Progress Report:
- Conveyor post on place
- Anchored Post A, B, C, D, E, F, G & H
- Adjusted the floor level
- Wired the Resistance package 45 KW & 90 KW
- Reviewed the Power Electric Installation for the Conveyor &
Oven
- Contacted Demin Wan & Yemin Zhang (the wires are too long)
- Wired the Oven blower
- Mounted Conveyor Motor and Transmission
- Mounted the conveyor pipes
- Martinrea China does not have the plates (Fixtures for a test run yet)
- Before powering on, we need the following:
a) Martinrea needs to double check the power electric
supply, we need be sure that we do not have peaks that will
damage the electronic equipment.
b) Physical ground
c) According to Martinrea next Saturday the Chinese Electric
Supply Company will be at the plant to adjust this problem
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Posted 09-23-2012 |
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Update! Progress Report:
- Set the resistance package in position
- Set the floor layout to original design
- Set Cooling Cell & Drying Cell in position according to
the original layout
- Leveled the Cooling Cell & Drying Cell
- Set Spray Pump & Chiller Pump in position
- Anchored Spray Pump & Chiller Pump
- Set & Anchored Control Cabinet for Conveyor, Blowers &
Spray Pump
- Wired Spray Pump control box (missing connect from the
main panel)
- Wired Blower 1 & Blower 2 (missing wire)
- Installed electric power supply from the plant
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Posted 09-22-2012 |
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Update! Progress Report:
- Leveled main oven tunnel, continue to anchor to the floor
- Demin Wan from Martinrea wants to run the equipment with
the original layout without modifications
- Attached Cooling cell & Drying cell
- Leveled Cooling Cell & Drying Cell together
- We need to include the Conveyor Manual in the next shipment
- Set Blower 1 & Blower 2 in position
- Assembled Pipes for Blower 1 & Blower 2
- Set the wiring for Blower 1 & Blower 2 in position
- Cleaned inside of Cooling Cell & Drying Cell, prepare for
apply spray rubber
- Yemin Zhang, Martinrea Plant Manager, wants the
chiller outside of building, I explained to him that need
provide the material for install (Hoses, Wire, etc.)
- Set the small pipes for the conveyor in position of
original design to prepare for assembly.
- The floor layout for the conveyor, is the same for both
conditions old & new design, just changed the post locations
- Marked the floor for the spray pump base & chiller pump
- Set the conveyor post with the new design location in
preparation for installation
- Scott Young requested to be added to the E-Mail distribution list
- The location for the Spray Pump & Chiller Pump
layout is on the
floor
- Need Osmosis Equipment drawings for mechanical &
electrical
- Electrical Drawings to wire Chiller Pump, Spray Pump
- Installed floor anchors for main oven tunnel
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Posted 09-21-2012 |
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Update! The following
items were covered today:
- Floor Layout with the new dimension
- Unpacked the machines
- Set Oven tunnel in Position
- Set Cooling Cell in Position
- Set Drying Cell in Position
- Set Chiller in Position
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Posted 08-17-2012 |
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Update! |
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Loading trucks at Potter Technology Warehouse Road facility.

Oven unit being lifted onto rollers for move out.

Dryer cell and oven ready on truck for next stage of packing
and container loading. |
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Posted 08-16-2012 |
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Update! |

Oven disassembly under way for shipping to Martinrea China. This
system will be unloaded on August 16 and packer for container
shipment |
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Oven Item
Action List Updates |
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Click the link to view updates |
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08-15-2012 |
Oven Item Action List (Tues. 8/15/12)
4:00 pm
Oven System-Temperature Regulation Options wed. 4 pm
Oven Item Action List (Tues. 8/15/12)
12:00 pm
Oven System-Temperature Regulation Options wed. 12 pm |
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08-14-2012 |
Oven Item Action List (Tues. 8/14/12) 4:00 pm
Oven Item Action List (Tues. 8/14/12) 12:00 pm |
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08-13-2012 |
Oven Item
Action List (Mon. 8/13/12) 4:00 pm
Oven System - Temperature Regulation Options |
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Posted 08-07-2012 |
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Update! Production Run
Trial with oven and all system turning out production parts
on a full-scale trial. |
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A crew from Potter Technology and SSRM are loading and unloading
fixture plates with the Martinrea nylon tubing in a simulated
production setting.

This team is comprised of skilled SSRM people and quick
learning members of Potter Tech.

Loaded plates entering the oven system.

At the other end of the system plates are exiting the drying
cell. The Air Knife blower can be seen in the lower right
of this picture.

These are completed tubing parts on the fixture plates prior
to removal.

A view of the oven system and simulated production activity
at the Potter Technology Warehouse Road Industrial Lab.

Samples of newly produced Martinrea nylon tubes. |
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Posted 08-06-2012 |
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Update!

MR1H12 Oven Test 8-6-2012 |
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Posted 08-03-2012 |
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Update!
  
Heat Up Graph
Cold Graph
Oven Profile Graph |
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Posted 08-01-2012
(Revised 08-13-2012) |
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Update! Regarding customs
and shipping descriptions weights and dimensions
The MR1H12 Accu-Form System is a complete singular system
relying on all components to function. The oven system is
modular so as to facilitate future growth of the system. The
modular oven system is used to form nylon tubing for commercial
applications.
For purposes of locating the parts on drawings and for
building the units, each major sub component of the oven system has
been labeled with a number designation.
Example: MR1H12-005 is a Junction Box that is located behind
the Chiller Cell but is an integral part of the oven system.
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MR1H12- Accu-Form System-
Dimensions & Weights-Estimates: |
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Approx Required Internal Crating
Dimensions (Inches) |
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Weight (Lbs.) |
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Length |
Width |
Height |
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Convection Oven |
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312 |
98 |
91 |
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Oven Tunnel Unit
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3,500 |
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312 |
50.5 |
87 |
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Heater Box Unit
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3,000 |
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312 |
46.5 |
87 |
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Conveyor System |
1,200 |
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168 |
24 |
18 |
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Conveyor Supports |
980 |
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75 |
42 |
30 |
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Cooling Chamber |
1,100 |
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114 |
72 |
70 |
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Drying Chamber |
1,450 |
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114 |
72 |
70 |
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Chiller Unit |
1,000 |
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88 |
39 |
45 |
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Miscellaneous |
500 |
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80 |
24 |
12 |
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Total System |
12,730 |
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Customs and Shipping Contact List John Buttery
Demin Wan
Songyi Jiang
Yemin Zhang
Scott Young
Ms. Yanfei Jin
Ms. Yu Sun
Nicholas Tripp
ARC- Shanghai
Fei Liang
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Click photo to view full size
Click description to view
plaques

MR1H12
Accu-Form System

MR1H12-001 Oven Module

MR1H12-002 Chiller Module

MR1H12-003 Dryer Module

MR1H12-004 Conveyer Module

MR1H12-005 Junction Box

Chiller |
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Posted 08-01-2012 |
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Update! |
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Drying Cell with Fixture plates

Overview of Accu-Form System with Fixture Plates |
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Posted 07-31-2012 |
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Update! Recent activities are focused on the testing and adjusting of
system controllers for Oven, Cooling, and Drying cells. In
addition some plate / fixture runs have been conducted with data
acquisition devices so as to verify system performance and to
develop a suitable plate sketch for mounting a permanent data
gathering device.
Today the oven systems are operating according to design and
performance plans. The plates / fixtures will undergo a test run
of the system as oven trials continue. |
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Posted 07-30-2012 |
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Update! |
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Proprietary Lizard Skin Ceramic Heat Resistant Coating being
applied.


Chiller Installation

Fixture Plates

thermocouple installation for data logger |
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Posted 07-27-2012 |
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Update! All oven systems
are operating according to design & performance plans. Some
minor electrical work was conducted inside the Master Control
Panel with wiring and PLC programming / testing. The plates /
fixtures are being test run on the system as oven trials
continue today.
Per request we have ordered a Datapaq 8 channel for plant
use and have a loaner for use during run up trials. The
sampling plate and Datapaq will be prepared ASAP. This device
will log the thermal profile within the oven and can be used for
system fine tuning and regular production batch record keeping. |
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Posted 07-26-2012 |
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Update! The Electrical
team is mostly finished with their work some adjusting here and
there, trouble shooting / verifying. All components have power
and have been tested to operate. All systems operate according
to plan. Work is progressing inside the Master Control Panel
where wiring and PLC programming / testing will take up much of
the day.
The conveyor system is operating and the speed is adjusted to
design parameters. Oven heat testing has just begun.
In order to balance the oven temperature / performance, we
need more plates / fixtures to run thru the system. We have only
2 plates and one is rather small. During an early morning call
(U.S.) John Buttrey (currently in China) suggested that we get
the additional plates (46) from SSRM, in order to conduct this
activity sooner rather than later. SSRM agreed to deliver the
plates today and we expect them to arrive about 7-8 PM.
The customer also requested a data-logger to be acquired so as to
routinely measure oven temp conditions. We are working with Datapaq in Detroit to secure an 8 channel logger, the necessary
thermocouple sensors and a thermo barrier / water barrier
container. This device will log the thermal profile within the
oven and can be used for system fine tuning and regular
production batch record keeping.
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Posted 07-23-2012 |
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Update! |
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Oven-end view team inspecting weekend progress.

Assembly team at the oven-opening

Checking on the monorail power unit

Near completion of the monorail

Monorail supports secured to the floor for Martinrea test.


Cooling cell unit near completion

Drying cell with side panel removed showing air knife
system and roof-mounted blower units.

Forming plate being examined by Mike Teadt, Jeffery
Potter, and assembly team member.

Overall view of Martinrea Oven System in assembly room.

Oven entry end view.
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Posted 07-17-2012 |
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Update!
Work continues
on water spray (cooling cell) plumbing. With the interior
spray nozzle racks in place and connections made to the water
manifolds inside the cell, the next steps involve connections
ahead of the interior systems. |
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View
into cooling spray cell area (at right) through the opening in
the drying cell.

Overall view of and into drying cell. (2 panels are removed to
allow light for assembly team)

View
of entire oven system. Drying cell on left; monorail (conveyor)
and at the far end the oven entry.

Better
view of monorail from drying area (left) to oven entry (right)
showing drive motor for monorail (yellow box) above forming
plate.

Internal view of oven. Monorail is shown over head.

View
of oven backside showing electrical circuit box and oven blower
system.
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Posted 07-16-2012 |
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Update!
The monorail
(conveyor) is now fully assembled and work is focused on the
interior system (water spray) in the cooling chamber. |
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Posted 07-13-2012 |
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Update!
The monorail
(conveyor) is being completed today with all the necessary
alignment considerations for height and left/ right clearance.
Two fixture plates arrived from SSRM yesterday. One is the
widest they make for this program and the other is the
thickest, as to evaluate side to side clearance (especially
on 180-degree curves) as well as spacing intervals for
thicker plates (those plates with bends that give the plate a
third dimension, rather than just flat). There is plenty of space to handle wide and/or thick plates, as
intended. |
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Posted 07-10-2012 |
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Update!
The panel
installation on the water spray and air dry chambers will be
finished today and the 3 major structural components will be
positioned and shimmed (floor is not level) to enable the next
steps the monorail (conveyor) within the 3 chambers and the
external tower supports (floor must be drilled for mounting
supports) will receive assembly attention, later today. |
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Posted 07-09-2012 |
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Update!
Work continues
today to complete side panel installation on water spray and air
dry chambers. With some of the side walls in place and others
staged for assembly, the units (Water Spray and Blower Box) will
be exactly positioned (they had been set in approximate mating
positions earlier to verify fit and tolerances) so as to (next)
enable installation of the monorail (conveyor) within the 2
chambers (the Oven monorail is installed). |
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Posted 07-06-2012 |
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Update!
The 3 major
components are on the floor. Oven, Water Spray Box and Blower Box
and undergoing assembly work. The units are being mated today
and work is under way to install the side panels on the Spray
and Blower boxes. The next step will be to complete the
monorail assembly inside all three units (the oven has about
2/3s of the monorail in place and the curved track leading into
the oven is assembled. |
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Posted 07-03-2012 |
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Update!
Just an update
based on recent email exchanges. I was notified that the
generator reserved for next week is not available due to
emergency use elsewhere. This means that next week, we will not
operate the oven and will just continue with other aspects of
the build. (There was a delay with the air knife, due to a
shipping error, for example, the norm). But I do not want anybody
coming here on Monday thinking that we will operate as we do not
have the generator for this machine.
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Files and Emails
All group files and emails will be posted here. |
Pics and Flicks
All group pictures and videos will be posted here.
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Posted 06-28-2012 |
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(None) |
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Posted 06-18-2012 |
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(None) |
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Posted 06-07-2012 |
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(none) |
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Posted 05-04-2012 |
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MR1H12-00
FINAL SYSTEM LAYOUT 05-01-12.pdf |
(None)
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